uv curing conveyors 12", 24" 36" and larger

 

 

 

Features


1 or multiple independently operated UV lamps

Mercury vapor UV lamp with power levels at:
150, 200, 300 watts per inch

Full spectrum UV output: 200 - 400 nm

Adjustable clearance option for tall components

Stainless steel belt, standard

Variable conveyor speed control

Variable optics packages:
- direct UV exposure
- IR filtered exposure

Stand alone floor frame

Select from the following belt width and lamp sizes: 12", 24", 36"

 

Benefits


Complete surface and depth curing

Maximum convenience for converting to ultraviolet technology

Consumes 80% less energy than IR process

Reduced environmental impact (no solvents)

Durable design exceeds rigorous industrial usage

Increased productivity with decreased floor space

 

Description


The Model ECU expandable curing unit is a modular approach to high intensity UV conveyor curing systems for industrial applications. The result of a UVEXS commitment to innovative engineering, the Model ECU provides convenient features with an effective and durable design. All the benefits of UV technology; increased productivity, reduced energy consumption, and elimination of pollutants are available in a flexible package of features to meet nearly every production requirement. Select from several conveyor and lamp sizes, as well as, features for tunnel clearance and optical filtering of IR energy. Should an additional lamp be required in the field the Model ECU will accommodate a retrofit addition. Each medium pressure mercury vapor lamp is maintained in a thermally stable environment by a controlled, forced air cooling system. The stand alone floor frame has adjustable legs for matching the conveyor height with other processing conveyors.

 

Ultra Violet Lamp


Medium pressure mercury vapor are lamp available in 12, 24 and 36 inch lengths. Power levels are 150, 200 and 300 watts per inch standard. UVEXS lamps are warranted to operate for a minimum of 1000 hours.

 

Reflector Configurations


"R1" ConfigurationFull output, unfiltered

"R2" Configuration50 percent IR filtered

"R3" Configuration95 percent IR filtered

 

Operating Controls


The control panel is located on the front of the conveyor chassis and includes all operating controls and monitors as follows:

Power ON and OFF switches

Lamp ON/OFF switch for each lamp

Lamp intensity LOW/MED/HI selector

Lamp operation meter, hours

Conveyor speed control, continuous

Conveyor speed display, fpm

 

Conveyor


The belt is a fine mesh stainless steel type supported by hard anodized guide rails. An industrial type motor drives the belt with several speed ranges available as required: 1-10 fpm, 5-30 fpm or 10-100 fpm. The drive motor is controlled by an SCR type speed control. Standard belt widths are 12, 24 and 36 inches to match the lam size desired.

 

 

Adjustable Clearance Option


An optional adjustment package is available for providing increased clearance through the conveyor tunnel. The adjustment has an indicator which shows the clearance in inches. Clearance range is 1-5 inches.

 

Installation


Consideration should be made to provide for removal of lamp house exhaust air, as by connection to a facility exhaust system. Input power should be from a dedicated line to prevent possibility of damage to electronics from potential voltage spikes.

 

Power Supply


Each UV lamp has an individual power supply, a regulated capacitor ballast design. The power supply is mounted inside the frame cabinet, and has a quick disconnect power cable for the UV lamp assembly.

 

 

Specifications


Input requirements:

208-240 V AC, 60 Hz

Option available for 208-240 VAC, 50 Hz

 

Dimensions:

Length

12" belt 84 inches
24" belt 96 inches
36" belt 108 inches


Width

Conveyor belt + 14 inches

Height

Overall Height
Up to 45 inches

Conveyor Height
Adjustable, 29-36 inches

Clearance under lamp.
0.5 or 1.0 inch

Weight

Varies with options

 


 

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